2023
Higra
real-time monitoring
failure prediction
IoT
cloud computing
operational efficiency
We know that failures can happen, it is also important to know that before that, they will emit some signal. The monitoring system provides real-time control of pumps and turbo generators, with integrated alerts through IoT and accurate predictions to know the right time to change parts and maintenance.
And, of course, controlling your machines, automating processes and managing activities on a single platform.
Meet the Case Higra
Challenge
Create a system that allows monitoring the conditions and working regime of the pumps remotely using data generated by existing sensors and making advance predictions for part replacement.
The company's equipment is complex, the current sensors on the machines collected a lot of data that were not properly analyzed due to the large quantity and lack of filtering. In addition, error and fault communication was impaired and there was no way to take quick actions to address demands without causing damage.
Solution
The system we have built using AWS cloud, ensuring high availability and scalability, allows an operational control center to receive automatic, real-time information from pumps and turbo-generators.
This IoT technology project monitors and collects data through sensors attached to pumps and turbo-generators that monitor the lifespan and alert about potential issues, with accurate analysis of water sanitation monitoring from the main suppliers in Brazil.
In addition, the most modern market technologies were used, ensuring security, adaptability, and reliability.
Each part of the project is designed for your business
Notification system;
Remote control over the equipment (from the web);
Failure notifications, anomalies, maintenance alerts;
Custom dashboards with real-time information;
History of parameters collected by the sensors;
Support ticket system;
Support, product, and service reports;
Data transformation into operational indicators;
Equipment lifespan monitoring.
Discover the benefits of our project for your business
Data Control and Storage
The system provides precise and real-time control of pumps and turbogenerators, enabling a 360-degree view of the working conditions of the equipment. We can use S3 (Simple Storage Service) for data storage, which is scalable and durable, allowing for multiple database backups and configuration file backups.
Assertive and Agile Monitoring
Allows you to know exactly the moment of failure to perform the replacement of parts based on the data generated by the sensors, avoiding that the failures cause major problems and enabling quick actions to expedite maintenance before running out of stock.
In-Depth Data Analysis
With AWS IoT connecting devices to the cloud, it enables the collection, storage, and monitoring of data, speeding up decision-making for equipment maintenance, all with remote IoT control.
Real-time Mapping
The system offers real-time mapping of registered plants and stations, providing detailed information on each piece of equipment and its location, facilitating operations management and monitoring.
Versatile Platform
The solution consists of IoT devices, a mobile and web application, allowing connection to different devices and enabling monitoring even in hard-to-reach environments, such as water sanitation pumps.
See what extra resources are available with AWS
Lambda
AWS Lambda is a serverless compute service that runs your code in response to events.
CloudWatch
Monitoring and observation of AWS, allowing you to collect and track metrics, logs, and events for AWS resources and applications running in the cloud.
Gain real-time control, predictive maintenance, and in-depth analysis to achieve excellence in your management.
1 million
MWh of energy saved
41.5
Ktons less than CO² emission
7.5
Millions of kWh of clean energy generated
Understand how our solution works
Iot sensors in
submersible pumps
send messages from pump activity
Cloud infrastructure
technology
Dashboard
for monitoring
